Safety Training – Specialized Section for Technical Staff

This training provides specialized safety knowledge for employees in technical areas at SURAGUS. The training is divided into the following main sections:

Module 1: Handling Electrical Systems, Equipment and Devices

• Obligations before using electrical devices: Visual inspection of cables, plugs, housings, and fastenings
• Identifying overload, short circuits, and unauthorized modifications
• When may repairs be performed independently? Role of the electrical specialist
• Important safety markings (CE, VDE, GS) and inspection deadlines
• Special requirements in the technical area (IP 55 protection)

Module 2: Machining – Drilling and Milling Machines

• Mandatory instruction for milling machines, drilling machines, and especially band saws
• Personal protective equipment: Safety goggles, hearing protection – NO gloves with rotating tools
• Safe preparation: Secure hair and loose clothing, do not wear cables or headphones
• Proper handling: Securely clamp workpieces, use stable machines, use both hands
• Workplace organization and cleaning
• Responsibility for maintenance (Marcus Staerz)

Module 3: Soldering Work

• Burn hazard from soldering irons and hot air blowers
• Never solder cables under voltage
• Use adequate lighting and ventilation/extraction
• Special caution with soldering baths – use “Hot” warning sign

Module 4: Device Assembly and Commissioning

• Hazards with open mapping devices and moving parts
• Automatic start possible – do not reach into moving parts
• Check for de-energized state (plug removed)
• Work on live parts only as electrical specialist after instruction
• Disconnect active/moving parts from power before maintenance work

Module 5: Maintenance Work

• The five safety rules for electrical systems
• Preparation: Secure danger zone, prepare PPE, check lighting
• Execution: Disconnect, wait for standstill, secure against restart
• Recommissioning: Function test, install and check protective devices

Module 6: Handling Lasers

• Currently not present at SURAGUS – information for future applications
• Laser safety goggles, protective gloves, protective clothing
• Operator's responsibility for classification and labeling

Learning Objectives: After completing this training, participants can:

• Correctly inspect electrical devices before use
• Safely operate machining equipment and use the correct PPE
• Perform soldering work safely
• Carry out commissioning considering all safety aspects
• Prepare and perform maintenance work in compliance with regulations